What Makes a Great Baffle?

It’s important to evaluate not only the material used for your baffle system, but the supplier as well, since your choice of baffles will effect the ease and cost of disinfection operations for decades to come.  BTL Liners proudly offers AquaArmor XR - 3 PW for use in clearwell disinfection tanks, the leader in potable water certified geomembranes.

Certified for Potable Water

Any materials in contact with water that could be used for human consumption, including clearwell baffles, must be certified to meet safety standards for potable water. A product or material that’s NSF 61 certified means that it has been thoroughly tested and has met strict standards for public health protection.

Chemical Resistance

Potable water from municipal treatment plants is required to have some level of chlorine or chloramine disinfectant still active as it begins its journey through the distribution network. The EPA’s SWDA sets minimum standards here so that potable water maintains its ability to inactivate any microorganisms that it contacts until it reaches the tap. To achieve this residual disinfectant ability, treated water must be mixed with a chlorine-type chemical, regardless of the original disinfection method. This means that all water, even UV-sterilized and ozone-treated water must go through a clearwell, contact, or disinfection tank where it mixes with chlorine or chloramine.

At the point of injection, chemical levels can be quite high in the clearwell reservoir or contact tank, so baffle materials must be able to resist the oxidizing effects of chlorine compounds. However, many typical baffle materials like hydrocarbon-based plastics, are inherently vulnerable to damage from chlorine.

AquaArmor XR - 3 PW is a coated geomembrane, meaning that it’s constructed of a base fabric encapsulated by a polymer-formulated coating sometimes known as EIA (ethylene interpolymer alloy).  Due to the strong bond between the EIA coating and the base fabric, XR - 3 PW offers outstanding resistance to chlorine oxidation.

Strength and Durability

Over years of service, disinfection tank baffles must withstand the forces of constantly flowing water without tearing, becoming stiff, or stretching out of shape. Even minor failures in a baffle’s performance could significantly impact critical functions like contact time or mixing and could trigger SWDA violations before the problem is even identified.

XR - 3 PW’s woven nylon reinforcing core is both lightweight and strong. The core’s high tensile strength makes the geomembrane dimensionally stable, so that even while it remains flexible, it won’t stretch out of shape. Additionally, the material is highly resistant to tears or seam failure even after years of service.

Custom Design & Fabrication

Clearwell baffles from BTL Liners can be configured for a variety of flow patterns according to your unique operational requirements. Talk to our experts to find out how we can fabricate baffle designs with flow under, flow over, flow around and flow through configurations to match your treatment requirements.

Once the particulars are finalized, we’ll use your design specs to fabricate your baffles in-house, where the highest quality standards can be maintained. Your baffles will arrive on site with attachment hardware and reinforcing seams already in place, reducing installation time and costs while maximizing structural integrity.

Easy to Ship & Install

Clearwell baffles from BTL Liners are remarkably easy to ship and install. They’re lightweight and flexible enough to be folded or rolled, facilitating transport through hatches or small manways. This small feature alone can eliminate the need for expensive structural modifications.

BTL Liners’ clearwell baffles are durable, custom fabricated, cost-effective and ideal for clearwells, contact tanks, disinfecting tanks, and any broad chemical-resistant applications that require high-strength, flexible membranes.


Liners by BTL

AquaArmor Pond Liner

The most versatile liner on the market today, AquaArmor maximizes protection from harmful UV rays, tear resistance and punctures that cause leaks. Simply the best liner on the market.

Newest Articles:

Subscribe to Updates

Article Topics

Agriculture Covers Tarps Aquaponics Energy Liners Hydroponics Greenhouse Light Deprivation Water Gardens Farm Ponds Greenhouses Greenhouse Gardening Greenhouse Cover Fish Pond Pond Fish Golf Course Pond Golf Course Water Feature Natural Pond Landfill Cover Irrigation Irrigation Pond Irrigation Canal Hydraulic Fracturing Oil Containment Secondary Containment Fracking Oil Liner Fuel Liner Frac Pit Fire Protection Pond Fire Suppression Pond Fire Pond Geomembrane Canal Liner Brine Pond Koi Pond Algae Pond Nursery Pond Retention Pond Man-Made Lake Lakes Geothermal Greenhouse Commercial Greenhouse Preformed Pond Liner Groundwater Storage Lagoon Mining Pond Mining Lagoon Evaporation Pond Salt Pond Pond Liner Materials Catch Basin Stormwater Management Barren Pond Processing Pond Natural Swimming Pond Drainage Systems Ditch Lining Aquaculture Sewage Lagoon Mining Geomembranes Floating Cover Wastewater Containment Geosynthetics Cistern Lining Erosion Control Fertilizer Containment Winery Water Silage Cover Winery Irrigation Pond Baseball Field Cover Tailings Pond Produced Water Liner Produced Water Winery Construction Pond Winter Ponds Fish Hatchery Algae Raceways Coal Ash Containment Fishing Lakes Oilfield Pits Aquatic Habitats Lake Restoration Landfill Cell Liners and Cap Covers Leachate Pond Rain Cover Heap Leach Pads Residential Ponds Gas Collection California Drought California Pond Liner Overburden Containment Pond Liner Fish Stocking Pond Mine Reclamation Wastewater Cover Drought Irrigation Reservoir Sludge Management Cable Parks Baffle Systems Alternative Daily Covers Reservoir Pond Aeroponics Food Shortages Homesteading Prepping Toxic Waste Potable Water Storage Green Roof Clearwells Stormwater Harvesting Snow Making Ponds Pond Plants Hunting Ponds Oregon Pond Liner Lavender Site Runoff Containment EPDM Liners Duck Hunting Pond Deer Hunting Pond Decorative Ponds Methane Capture Large Pond Sports Field Liner California Fire Pond Helicopter Dip Pond Oregon Fire Pond Pond Skimming Geotextile Fabric Silt Fences Backyard Greenhouses DIY Greenhouse RPE Liners Desalination